KopherBit
Vehicle Control Unit

KCU GEN1

A first-generation general-purpose vehicle control unit with multi-channel CAN, LIN, analog inputs, digital inputs, frequency inputs, and high/low-side outputs for EV, commercial vehicle, specialty vehicle, and prototype control development.

KCU GEN1 vehicle controller product photo

Positioning

A first-generation general-purpose vehicle control unit with multi-channel CAN, LIN, analog inputs, digital inputs, frequency inputs, and high/low-side outputs for EV, commercial vehicle, specialty vehicle, and prototype control development.

A general-purpose control platform for VCU, powertrain, BMS, x-by-wire, and prototype programs.

Rich I/O and in-vehicle communication interfaces connect sensors, actuators, and vehicle networks.

Can be used with KopherBit basic software, configuration tools, and host tools for flashing, testing, diagnostics, and calibration.

Key Advantages

High-Density I/O

15 analog inputs, 44 digital inputs, 4 frequency inputs, plus high/low-side outputs.

Vehicle Networking

4 CAN 2.0B channels and 1 LIN Master support network integration and diagnostics.

Diagnostics & Protection

Output channels include overcurrent, overtemperature, open-load, and short-circuit diagnostics.

Customization

Passive components, CAN termination, and channel configuration can be adjusted by project need.

System Architecture

Main Control Core

NXP MPC5744P manages vehicle control logic, I/O scheduling, and communication.

Safety Monitoring Core

NXP S32K118 monitors key inputs, sensor supply, and system status.

I/O and Driver Stage

MSDI, ADC, frequency inputs, high-side drivers, and low-side drivers connect directly to vehicle loads.

Specifications

Control Core
Main Processor NXP MPC5744P
Safety Processor NXP S32K118
CPU Clock 200 MHz
Memory 2.5 MB Flash / 384 KB RAM
Bootloader UDS (Unified Diagnostic Services)
Calibration XCP (Universal Measurement and Calibration Protocol)
Power & Sensor Supply
Supply Voltage DC 9-36 V for 12V / 24V systems
Sensor Supply 5 channels of 5V sensor supply, 50 mA each
Power Design Power-management IC and regulators supply the internal circuits
Input Interfaces
Analog Inputs 15 analog inputs with 5V and 36V input-range options
Digital Inputs 44 MSDI digital inputs with Switch to Ground / Switch to Battery configuration
Frequency Inputs 4 frequency inputs up to 20 kHz for 6-36V periodic signals
Wake-up Selected MSDI / CAN channels support controller wake-up
Outputs & Communication
Low Side Drivers 18 low-side outputs including 4 PWM channels, parallel mode, and diagnostic protection
High Side Drivers 10 high-side outputs including 3 PWM channels, current sense, and open-load diagnosis
CAN 4 CAN 2.0B channels: 3 user channels and 1 debug channel
LIN 1 LIN Master up to 20 kB/s
Mechanical & Environment
Connector Tyco Electronics 121-pin, Connector A 81-pin / Connector B 40-pin
Housing Aluminum Alloy 383 (ADC12)
Size / Weight 217 x 143.93 x 41.47 mm, approx. 756.4 g
Temperature -40°C to +85°C operating / storage
Ingress Protection IP6K7 / IP6K9K compliance

Software & Toolchain

Works with KopherBit basic software, configuration tools, and host tools to shorten control-application development.
UDS bootloader supports flashing, diagnostics, and maintenance workflows.
XCP supports measurement, calibration, and control-parameter tuning.
CAN / LIN interfaces connect BMS, motor controllers, body controllers, and diagnostic equipment.
Project-specific I/O mapping, diagnostics, protection strategy, and control logic can be built around the controller.

Environmental & Automotive Design

Designed around ISO 16750 automotive environmental requirements.
Designed around ISO 7637 automotive electrical transient immunity requirements.
Designed around CISPR 25 EMC requirements.
Supports 0-95% RH non-condensing conditions.
High/low-side channels provide overcurrent, overtemperature, short-circuit, and open-load diagnostics.

Applications

Vehicle Control

Acts as a VCU core integrating powertrain, body, energy, and vehicle-network data.

BMS / Energy Systems

CAN and I/O interfaces connect battery status, protection logic, and vehicle control strategy.

Prototype & Test Platform

Build prototype control, I/O validation, HIL testing, and vehicle bench workflows quickly.

Commercial & Specialty Vehicles

Suitable for commercial vehicles, construction equipment, agricultural machinery, and low-speed mobility.

Need KCU GEN1 evaluation or custom I/O?

We can help plan KCU GEN1 integration around vehicle type, harness, networks, I/O loads, and software workflow.

Contact us